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分层审核CQI8课程解读

阅读数: 时间:2024-07-07 作者:创

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IATF、AIAG及CQI

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前言

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CQI-8 的修订版描述了增值股权审计的关键成功因素:高层管理人员的支持、向员工传达价值以及有效的审计。

介绍

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思考:

与VDA6.3过程审核有何不同?

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流程分层审核提供了一个系统,用于验证流程是否符合书面要求、随着时间的推移建立纪律、促进沟通和提高整体质量。

流程分层审核已成为汽车行业的标准(CQI-8 2005/2014)

流程分层审核应由制造领导者领导

质量部及其他职能部门参与并支持流程分级审核体系

流程分层审核是对控制计划和工作指令的补充检查。

简单理解:

目的:

通过互动的言语和行为教学方法,各级管理人员都可以参与到支持操作人员的活动中。

通过识别和控制高风险/关键流程要素,确保高水平的流程控制。

确保在整个工作准备过程中正确执行既定标准。

识别持续改进的机会并提供有效的跟踪流程。

确保您的下一级审核流程得到有力实施。

使用流程分层审核清单在组织的各个级别(从团队领导到工厂经理)执行高频审核。

LPA管理工具的价值

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高层管理规划

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IATF 16949要求及顾客特定要求

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推行

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检查表问题

fad389ff536942ae983e4dba6d15c7da~noop.image?_iz=58558&from=article.pc_detail&lk3s=953192f4&x-expires=1720953591&x-signature=YcS57numOaqKMGeG9hgCBmzBq5I%3D基于分层审核的实施情况,结合企业实际,定期/不定期评审分层审核内容并在必要时更新。 推荐使用单页的过程分层审核检查表格式,所列问题由两个公用部分(1部分)和一个针对特定产品线或生产区域的部分(2部分 一般工位问题,具体为: 班组长通过过程分层审核表中工位部分的问题来支持一线操作员工: 确保操作工遵守安全规定和佩戴个人防护装置; 确保操作工使用正确的工具、量检具和材料; 确保操作工理解和遵守标准化操作和质量标准; 确保Andon按灯系统正常工作; 确保执行工作现场管理和可视化管理标准(例如根据工厂的现场管理标准和可视化管理规定); 确保符合物料管理的要求-如FIFO先进先出/最低-最高库存。 等等 23部分:系统问题具体为: 工厂管理人员和带班主管/经理针对工位应评审相同的项目(1部分),另外通过过程分层审核(3#部分)评估班组长的工作内容。 是否完成安全训导和巡视? 是否符合过程控制计划? 是否符合现场5S管理的标准? 是否正确利用Andon“按灯”系统? 是否有效的解决问题和实施对策? 是否有效的利用过程分层审核实施控制和跟踪? dc0ea67f0e8140d6a7842397947c6e92~noop.image?_iz=58558&from=article.pc_detail&lk3s=953192f4&x-expires=1720953591&x-signature=y64VUQjjBqxGvpL%2F9Jqnz4jpsuY%3D思考: 设计分层审核检查表 根据顾客的类型和特殊要求,结合公司的薄弱环节、质量关注点,在不同的区域如何设定问题表和分层检查表。 Ø区域选择? Ø检查问题的分类? Ø不同层级的检查表是否相同? 78773a2be4144db0b255796b51c81283~noop.image?_iz=58558&from=article.pc_detail&lk3s=953192f4&x-expires=1720953591&x-signature=j%2BDGVFIth8rcpGxEbqTcW8i2mZM%3D 3ebb1cc30527474387032c6c2c9f9ce8~noop.image?_iz=58558&from=article.pc_detail&lk3s=953192f4&x-expires=1720953591&x-signature=s7%2FZAtuKnD1XZE%2BltK4mwmufuRk%3D 8d13e29b953d4671b3b35e9a2483cd96~noop.image?_iz=58558&from=article.pc_detail&lk3s=953192f4&x-expires=1720953591&x-signature=aM55VlOdFmpDIXsvLp0buRM%2FUgs%3D f2826ef2474242c5932e4cb8e4d52e8f~noop.image?_iz=58558&from=article.pc_detail&lk3s=953192f4&x-expires=1720953591&x-signature=RYmm557WNZXZCNQ2OrhGbbp1n5I%3D

实施审核

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